AP60 Expansion Project | Partnering for exceptional project delivery

The global demand for aluminium is surging, driven by the push for electrification, lightweight vehicles, and sustainable infrastructure. In 2023, demand hit 69.9 million tonnes. By 2050, it’s expected to rise by 40–50%, outpacing supply by 20%. That’s why Rio Tinto began its journey with the innovative AP60 smelting technology in the early 2010s, capable of producing up to 40% more aluminium per pot than conventional methods. By 2023, with the technology proven and demand accelerating, the team made the call to expand. Hatch has been part of this journey from the pilot phase, acting as Rio Tinto's integrated delivery partner for a project that blends greenfield development with complex brownfield upgrades. Leveraging our global expertise, we’re helping bring this vision to life. With a commitment to championing a sustainable, low-carbon future, see more about how we’re shaping a better world with AP60.