Hydraulic Cylinder Rod Eye Removal and Reinstall - Machining and Welding

I have teamed up with a very reputable hydraulics shop in the last few months. This is one of the jobs we got in. After they tried to remove the pistons, they decided to take a different approach. Not something you would usually do, but if you force the piston off you run the risk of damaging the threads. If that happened, the rod or piston or both would need to be replaced. Instead of risking this costly repair, the decision was made to have me cut them off. Once removed, the seals were replaced and reinstalled on the shaft. Then I went about welding them back on. A totally unconventional repair, and probably something that Kurtis ‪@CuttingEdgeEngineering‬ will criticize heavily. But it was an option that wouldn't bankrupt the customer, and gets him back to work quickly. Topper Machine LLC is an entirely manual machine shop located in Spooner, WI. Our videos will highlight some of our shop work as well as the sawmill we built in the shop and our A.D. Baker steam engine, and others we work on. Thank you for watching! Please Like, Subscribe, & Share. https://toppermachine.com Support our channel https://www.paypal.com/donate?hosted_... #machineshop #machinistlife #manualmachinist

Screwed Up Threads, Damaged Thread Repair on the Horizontal Boring Mill
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Screwed Up Threads, Damaged Thread Repair on the Horizontal Boring Mill

Welded Hydraulic Cylinder That Can't Be Repaired, Cut Open and Resealed
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Welded Hydraulic Cylinder That Can't Be Repaired, Cut Open and Resealed

Heavy Metal Removal in the Lion Lathe, Making a Roller Stub Shaft From Solid 8" Stock, Big Chips
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Heavy Metal Removal in the Lion Lathe, Making a Roller Stub Shaft From Solid 8" Stock, Big Chips

Replace BROKEN Eye on Hydraulic Cylinder for CAT D10 Dozer | Machining, Welding, Milling
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Replace BROKEN Eye on Hydraulic Cylinder for CAT D10 Dozer | Machining, Welding, Milling

CAT 365 Broken hydraulic cylinder.
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CAT 365 Broken hydraulic cylinder.

How Hydraulic Cylinder are Made | Hydraulic Cylinder Manufacturing Process | DIY Hydraulic Cylinder
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How Hydraulic Cylinder are Made | Hydraulic Cylinder Manufacturing Process | DIY Hydraulic Cylinder

How We Thread 30ft Drill Rods (Wild Megabore Setup!)
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How We Thread 30ft Drill Rods (Wild Megabore Setup!)

Replacing BROKEN Eye & Repair CRACKED Cylinder for D10 Dozer | Machining, Welding, Milling
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Replacing BROKEN Eye & Repair CRACKED Cylinder for D10 Dozer | Machining, Welding, Milling

Line boring a Link-Belt 750
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Line boring a Link-Belt 750

This Young Guy is Brilliant in Repairing Hydraulic Pumps
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This Young Guy is Brilliant in Repairing Hydraulic Pumps

How To Machine Large Sprockets: Boring And Keyway Cutting Explained
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How To Machine Large Sprockets: Boring And Keyway Cutting Explained

The Pressure was On for this Urgent CAT 637 Cylinder Rebuild
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The Pressure was On for this Urgent CAT 637 Cylinder Rebuild

Extended Reach Drilling & Tapping in Cable Winch Drum
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Extended Reach Drilling & Tapping in Cable Winch Drum

Making a Replacement Excavator Bucket Pivot Tube - Machining - Large Piece Work
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Making a Replacement Excavator Bucket Pivot Tube - Machining - Large Piece Work

Machining & Welding - Rebuilding a Hydraulic Cylinder Rod, Manual Only Machine Shop
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Machining & Welding - Rebuilding a Hydraulic Cylinder Rod, Manual Only Machine Shop

Aggressively Removing Over 100kg Of Metal (FAST!)
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Aggressively Removing Over 100kg Of Metal (FAST!)

Cylinder head crack repair - Yamaha XT 350 - year 1989
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Cylinder head crack repair - Yamaha XT 350 - year 1989

Repair a Damaged CAT 631 Scraper Hydraulic Cylinder Rod | Machining, Boring & Welding
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Repair a Damaged CAT 631 Scraper Hydraulic Cylinder Rod | Machining, Boring & Welding

Hydraulic Cylinder Rod Is Stuck & Bent Because Of Hitting Heavy Stone|Repair Bent Hydraulic Cylinder
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Hydraulic Cylinder Rod Is Stuck & Bent Because Of Hitting Heavy Stone|Repair Bent Hydraulic Cylinder

Machining & Welding - Conveyor Roller Stub Shaft Replacement, Quick and Dirty Shop Made Tool Build
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Machining & Welding - Conveyor Roller Stub Shaft Replacement, Quick and Dirty Shop Made Tool Build