Heavy Equipment Repair on HUGE Cat 992K Loader Cylinders! | Machining, Welding, Honing

Dive into the world of heavy equipment repair as we breathe new life into two massive Caterpillar 992K Loader lift cylinder barrels. Watch as Kurtis's expert skills and our innovative shop-made tools work together to transform these damaged parts. We start by setting up the first barrel in our Zayer bed mill to machine out the bore of the eye. Then we use our new shop made welding stand to set up the portable Sir Meccanica WS2 machine so we can bore weld the eye. While that's welding, we get the 2nd cylinder barrel set up in our Sunnen HTA-4100 horizontal honing machine and do a quick roughing pass before changing to finishing stones to add the signature cross hatching to restore the inner surface. After the eye has cooled down on the first barrel, we finish machining it to spec using the Wolhaupter boring head before facing and chamfering each side of the eye. Then it's time to change out the hydraulic cylinder barrels and do the process all over again. Another job successfully completed, thanks in part to our growing arsenal of shop-made tools that make these complex repairs more efficient and enjoyable. Join us on this video into the world of heavy equipment repair, where precision engineering and innovative tools combine to bring these industrial giants back to life! In this video we are using: Zayer Bed Mill Sir Meccanica WS2 Portable Line borer WIA 500i Weldmatic Welder Sunnen HTA-4100 Horizontal Hone Join our channel: We upload new videos every Friday at 5pm AEST! If you want to see more of our videos click LIKE & SUBSCRIBE! You can subscribe to our channel here: https://bit.ly/ceesubscribe Want Early Access & Ad Free videos?? Join our Patreon Community:   / cuttingedgeengineering   Official CEE Merch shop: https://www.ceeshop.com.au Check out our CEE Amazon store and explore our favourite finds that we use in the workshop: https://www.amazon.com/shop/cuttinged... To see more follow us on online here: TikTok: https://vt.tiktok.com/ZSdHhtN4h/ Instagram   / cutting_edge_engineering   Facebook   / cuttingedgeengineeringaustralia   About Us: We're a down-to-earth real life machining and fabrication workshop in Australia. We specialise in helping business in mining and earthmoving to keep their machines running smoothly. We love working on broken parts and the bigger the better! We upload new videos every week showcasing machining, welding, line boring, honing and all the other awesome stuff that goes down in our workshop. Learn how we tackle different projects and see the satisfaction of creating something useful. Subscribe to stay updated on our latest jobs and projects! Follow us on Patreon for even more content and behind-the-scenes glimpses or find us on Tiktok, Facebook and Instagram for a chance to connect with us. #australianmachinist #machineshop #machinist

Saved From Scrap! Repair BROKEN Double-Acting Telescopic Cylinder!
▶︎

Saved From Scrap! Repair BROKEN Double-Acting Telescopic Cylinder!

New Machine Day! | Unboxing & Install | Sunnen HTA-4100 Honing Machine
▶︎

New Machine Day! | Unboxing & Install | Sunnen HTA-4100 Honing Machine

Giant Log Cut Perfectly with Extraordinary Accuracy!
▶︎

Giant Log Cut Perfectly with Extraordinary Accuracy!

How We Thread 30ft Drill Rods (Wild Megabore Setup!)
▶︎

How We Thread 30ft Drill Rods (Wild Megabore Setup!)

Inside the World's Most Advanced Sawmills | How Giant Trees Become Wooden Pallets
▶︎

Inside the World's Most Advanced Sawmills | How Giant Trees Become Wooden Pallets

How EXPERTS Repair a Giant Broken Gear Using Pinning Technique | Amazing LATHE Machining Process
▶︎

How EXPERTS Repair a Giant Broken Gear Using Pinning Technique | Amazing LATHE Machining Process

Genius Pakistani Mechanic Rebuilds Caterpillar Axle Tube Gears – Impossible Internal Repair!
▶︎

Genius Pakistani Mechanic Rebuilds Caterpillar Axle Tube Gears – Impossible Internal Repair!

Cracked Hydraulic Cylinder from Caterpillar’s Largest Grader | Weld Repair
▶︎

Cracked Hydraulic Cylinder from Caterpillar’s Largest Grader | Weld Repair

I Took My Excavator Apart... Now I Regret It
▶︎

I Took My Excavator Apart... Now I Regret It

We Relocated the Handwheel on Our MONSTER Lathe | Megabore Lathe Setup
▶︎

We Relocated the Handwheel on Our MONSTER Lathe | Megabore Lathe Setup

Drilling a Water Well and Bringing Running Water to My Garage
▶︎

Drilling a Water Well and Bringing Running Water to My Garage

Repairing very worn cast iron tractor axle. Valtra T203
▶︎

Repairing very worn cast iron tractor axle. Valtra T203

Replacing BROKEN Eye on Cylinder Rod for CAT 657 Scraper | Machining, Welding, Milling
▶︎

Replacing BROKEN Eye on Cylinder Rod for CAT 657 Scraper | Machining, Welding, Milling

Fixing Up The Kirovets Tractor - Working on wheels & steering Cylinder
▶︎

Fixing Up The Kirovets Tractor - Working on wheels & steering Cylinder

Replacing BROKEN Eye & Repair CRACKED Cylinder for D10 Dozer | Machining, Welding, Milling
▶︎

Replacing BROKEN Eye & Repair CRACKED Cylinder for D10 Dozer | Machining, Welding, Milling

Rebuilding a Giant Bearing From Molten Scrap | by @ExtremeFactorySkills
▶︎

Rebuilding a Giant Bearing From Molten Scrap | by @ExtremeFactorySkills

This fencing order is going to take a lot longer than we thought!
▶︎

This fencing order is going to take a lot longer than we thought!

We Bought a $3,500 Abandoned Case Skid Steer
▶︎

We Bought a $3,500 Abandoned Case Skid Steer

Fixing (And Upgrading) The Jaws On a GIGANTIC Roughneck
▶︎

Fixing (And Upgrading) The Jaws On a GIGANTIC Roughneck

Machining a Flywheel Drive Plate for a 1200HP CAT Engine!
▶︎

Machining a Flywheel Drive Plate for a 1200HP CAT Engine!