Chassis - Part 2 | Flatbed Felix Pedal Car Build | Plan 1 - Episode 2 |

Pedal Car Website: https://www.machineryhouse.com.au/ped... Download The Plans: https://www.machineryhouse.com.au/ped... Buy The Kit: https://www.machineryhouse.com.au/ped... Episode 2: Chassis – Part 2 In Part 2 of the Flatbed Felix Pedal Car Build, Vaughan fabricates and fits the remaining chassis components, including the rear cross member, rear axle support, front gussets, side running board supports, side brackets, crank base plate, steering column support, and steering arm pivots. The episode wraps up with precise MIG welding to assemble the full chassis and the installation of nut inserts, preparing the frame for future bolt-on components. Skills You'll Learn This episode dives into more advanced metalworking techniques. You’ll gain experience with cutting angles (including 45° cuts), accurate measuring, drilling, deburring, and assembling a chassis squarely using MIG welding. Vaughan also demonstrates how to bend and shape a steering support using a vice, press brake, and sheet metal folder—all while working from detailed plans and templates. Tools You'll Need To follow along, you’ll need: a tape measure, square, scriber or marker, clamps, angle grinder, drill, metal files or deburring tools, MIG welder, workbench, vice, tin snips or shears, sheet metal folder, hammers, and general hand tools. Be sure to wear appropriate personal protective equipment, including gloves, safety goggles, and hearing protection.