Steam Locomotive Steam Pipe Repair - Part 2: Machining a New Flange

As part of the steam pipe repair for the Vulcan Iron Works steam locomotive at the Georgia Museum of Agriculture in Tifton, GA, we continue by machining a new flange to replace the broken one. A piece of durabar cast iron was obtained and one side was faced off on a LeBlond 12" Heavy Duty lathe. Next, a center was used to mark the very cent of the part and the geometry of the flange was laid out on the part. A hole was then drilled and bored in the middle. The flange was then taken to a Powermatic metal cutting band saw and the flange was cut out to rough shape. Next, using a Baldor grinder, the outside profile of the new flange was ground to the layout lines. Next, the two bolt holes were drilled out on a Carlton Radial Drill and then it was back to the lathe to face the opposite side off to the proper thickness and to develop a raised boss in the center of the flange. Support VintageMachinery.org on Patreon:   / vintagemachinery   Make a one time donation to VintageMachinery via PayPal: https://www.paypal.me/VintageMachinery Please Visit: http://www.vintagemachinery.org Sponsored by: American Rotary Phase Converters https://www.americanrotary.com/?sld=k... Use checkout code "Vintage10" for a 10% discount on all AD, ADX and AI converters! Hot Shot Heat Treat Ovens https://www.hotshotovens.com?sca_ref=... Use checkout code "VINTAGE10" for a 10% discount!

Steam Locomotive Steam Pipe Repair - Part 3: 3D Scanning the Part
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Steam Locomotive Steam Pipe Repair - Part 3: 3D Scanning the Part

Steam Locomotive Steam Pipe Repair - Part 1:  Pipe Removal and Game Plan
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Steam Locomotive Steam Pipe Repair - Part 1: Pipe Removal and Game Plan

Vulcan Steam Locomotive Repair: Milling an Arc using a K&T 2D Mill on Connecting Rod Bronze Bearings
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Vulcan Steam Locomotive Repair: Milling an Arc using a K&T 2D Mill on Connecting Rod Bronze Bearings

There Was No Way To Dial This In (So We Got Creative)
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There Was No Way To Dial This In (So We Got Creative)

Vulcan Steam Locomotive: Finishing the Pistons - Brazing and Turning Down
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Vulcan Steam Locomotive: Finishing the Pistons - Brazing and Turning Down

Before Electricity, Windmills Worked Like This!
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Before Electricity, Windmills Worked Like This!

The Mach 3 Monster with a Drinking Problem
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The Mach 3 Monster with a Drinking Problem

Creating a Precision Linear Guideway by Scraping
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Creating a Precision Linear Guideway by Scraping

Beginner's Guide To Surface Plates
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Beginner's Guide To Surface Plates

WORKSHOP WEDNESDAY: Repairing Arty Damage on a KV-1S Turret. The Chelyabinsk Factory Was STRUGGLING
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WORKSHOP WEDNESDAY: Repairing Arty Damage on a KV-1S Turret. The Chelyabinsk Factory Was STRUGGLING

Fitting a worn out chuck to an old faceplate on a vintage lathe
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Fitting a worn out chuck to an old faceplate on a vintage lathe

RECONDITIONING A LATHE CROSS SLIDE FEED SCREW  .   DS & G LATHE REPAIRS .  Part 33.
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RECONDITIONING A LATHE CROSS SLIDE FEED SCREW . DS & G LATHE REPAIRS . Part 33.

Making A 50 Ton Track Pin Press For About $300.
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Making A 50 Ton Track Pin Press For About $300.

Vulcan Steam Locomotive Repairs:  Machining Bronze Crosshead Gibs from Castings
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Vulcan Steam Locomotive Repairs: Machining Bronze Crosshead Gibs from Castings

Dealer Said My $300k "SCRAP ONLY" Bentley Should NEVER be Started... I did Anyway
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Dealer Said My $300k "SCRAP ONLY" Bentley Should NEVER be Started... I did Anyway

The Fascinating Story of Tektronix, The Oregon Engineers Who Reinvented The Oscilloscope
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The Fascinating Story of Tektronix, The Oregon Engineers Who Reinvented The Oscilloscope

1945 CATERPILLAR D7 ABANDONED IN THE WEEDS OVER 40 YEARS… WILL IT RUN?
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1945 CATERPILLAR D7 ABANDONED IN THE WEEDS OVER 40 YEARS… WILL IT RUN?

Vulcan Steam Locomotive Repairs:  Making Adjustable Connecting Rod Bearing Wedges
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Vulcan Steam Locomotive Repairs: Making Adjustable Connecting Rod Bearing Wedges

Vulcan Steam Locomotive:Trepanning Cast Iron Disc to make Piston Ring Blanks
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Vulcan Steam Locomotive:Trepanning Cast Iron Disc to make Piston Ring Blanks

What Gurkha Soldiers Did When a German Major Refused to Surrender
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What Gurkha Soldiers Did When a German Major Refused to Surrender