Mitsubishi Pajero Engine Failure Part 1 - Generation 4 Pajero / Montero / Shogun

Engine issue with 3.2 4M41 common rail diesel in 2008 NS Mitsubishi Generation 4 Pajero / Montero / Shogun Taking off from the lights on the way home from work and lost engine power. There was no big bang, but it was smoking like a chimney and felt like it was running on 3 cylinders. Dipstick was pushed out of the sump and oil everywhere under the bonnet. I suspected a cracked piston from the outset and this video covers the troubleshooting process I went through to determine the problem and cause: • Compression test (remove upper inlet manifold and glow plugs) • Injector inspection (remove rocker cover and injector) • Inlet ports inspection (remove lower inlet manifold) • Bottom end inspection (sump removal) • Exhaust ports inspection (remove EGR cooler, turbo, exhaust manifold) • Cylinder inspection (remove timing chain sprockets, camshafts, cylinder head) In the end, I decided to replace the failed engine with a low mileage NX (pre-DPF) engine, which I’ll cover in part 2 Disclaimer: Working on cars can be hazardous. The content in this video is for entertainment purposes only. Any service steps and specifications shown is not intended to be a substitute for experience and professional services. Please do your own due diligence and do not rely solely, if at all, on anything shown in this video

Mitsubishi Pajero Engine Failure Part 2, NS-NX conversion - Generation 4 Pajero / Montero / Shogun
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Mitsubishi Pajero Engine Failure Part 2, NS-NX conversion - Generation 4 Pajero / Montero / Shogun

3.2 DI-D REVIEW, PROBLEMS, RELIABILITY, FAILURES, FUEL CONSUM, TIMING, OIL?
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3.2 DI-D REVIEW, PROBLEMS, RELIABILITY, FAILURES, FUEL CONSUM, TIMING, OIL?

Mitsubishi Pajero Transfer Case Failure Generation 4 Pajero / Montero / Shogun
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Mitsubishi Pajero Transfer Case Failure Generation 4 Pajero / Montero / Shogun

MITSUBISHI ENGINE ASSEMBLY 4M41 L200 TRITON 3.2 #mitsubishi #l200triton #chiquinhomotors
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MITSUBISHI ENGINE ASSEMBLY 4M41 L200 TRITON 3.2 #mitsubishi #l200triton #chiquinhomotors

Thinking of buying a Shogun?
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Thinking of buying a Shogun?

Inside Pakistani Factory – Incredible Manufacturing Processes & Mass Production | Amazing Skills
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Inside Pakistani Factory – Incredible Manufacturing Processes & Mass Production | Amazing Skills

The great and terrible 3.2 Di-D (4M41) for Pajero 3: what problems happen to it? Subtitles!
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The great and terrible 3.2 Di-D (4M41) for Pajero 3: what problems happen to it? Subtitles!

Rebuilding a Gen 1 Montero Engine
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Rebuilding a Gen 1 Montero Engine

I Put DIESEL FUEL in My Engine Before an Oil Change… Here’s What Happened
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I Put DIESEL FUEL in My Engine Before an Oil Change… Here’s What Happened

Correctly Adjusting Valves On Mitsubishi 4m41 Diesel Engine:Triton/pajero Valve Clearance Procedure.
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Correctly Adjusting Valves On Mitsubishi 4m41 Diesel Engine:Triton/pajero Valve Clearance Procedure.

Stripping 4M41 Pajero Engine NS - Generation 4 Pajero / Montero / Shogun
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Stripping 4M41 Pajero Engine NS - Generation 4 Pajero / Montero / Shogun

Abandoned Mitsubishi Pajero Restoration | Ultimate 4x4 Rebuild Transformation!
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Abandoned Mitsubishi Pajero Restoration | Ultimate 4x4 Rebuild Transformation!

ARE PAJEROS WORTH BUYING? Reliable? Affordable? Capable? Comfortable?
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ARE PAJEROS WORTH BUYING? Reliable? Affordable? Capable? Comfortable?

Most common issues with the Mitsubishi Montero
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Most common issues with the Mitsubishi Montero

2008 Mitsubishi Pajero Brake Failure Diagnosis and Repair
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2008 Mitsubishi Pajero Brake Failure Diagnosis and Repair

Cleaning Pajero Sport 4m41 Intake Manifold - EGR Delete? Carbon Build Up? Oven Cleaner burns! ha
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Cleaning Pajero Sport 4m41 Intake Manifold - EGR Delete? Carbon Build Up? Oven Cleaner burns! ha

Does thin oil destroy modern engines? Rebuilder reveals the truth.
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Does thin oil destroy modern engines? Rebuilder reveals the truth.

2005 Mitsubishi shogun 3.2litre top timing chain tensioner replacement ( common noisy engine fault )
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2005 Mitsubishi shogun 3.2litre top timing chain tensioner replacement ( common noisy engine fault )

Fixing the Pajero's Achilles Heel - Intercooler Upgrade & Dyno Tune - Project Drinking Straw EP3
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Fixing the Pajero's Achilles Heel - Intercooler Upgrade & Dyno Tune - Project Drinking Straw EP3

Mitsubishi Pajero Auto Conversion. Failed V5A51 Jatco to V5AWF Aisin. Gen 4 Pajero Montero Shogun
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Mitsubishi Pajero Auto Conversion. Failed V5A51 Jatco to V5AWF Aisin. Gen 4 Pajero Montero Shogun