How to Build a Suzuki LTZ400 Engine | 2003 - 2014 Full Build Step by Step - KFX400 DVX400

How to Build a Suzuki LTZ400 Engine | 2003 - 2014 Full Build Step by Step - KFX400 DVX400 #Suzuki #kawasaki #ArcticCat Here is the step by step engine build video for the Z400, KFX400 and DVX400. If this video helped you or a friend get their engine together, please like the video and share it! The more this video gets out, the more engines we can save. Thank you for watching 🤘🤘🤘 My eBay Store - https://www.ebay.com/usr/3422michael Chapters 0:00 – Intro and Disclaimer CENTER CASES 3:11 – Case Bearings/Seals Setup 6:35 – Oil Strainer Install 7:53 – Oil Pipes and Oil Jet 7:31 – Crankcase Bearing Retainers and Shield Install 9:58 – Crankshaft Install 14:50 – Counter Balancer Install 15:23 – Transmission Install 19:06 – Shift Fork and Drum Install 23:19 – Crankcase Halves Assembly CLUTCH SIDE 31:50 – Primary Drive and Balancer Gear 37:17 – Cam Chain and Slider 41:38 – Oil Pump Inspection 50:20 – Oil Pump Installation 53:45 – External Shift Mechanism 1:04:05 – Clutch Basket Assembly 1:08:36 – Clutch Pack Assembly 1:13:33 – Oil Check Valve and Water Pump Install 1:17:05 – Clutch Cover Install 1:23:00 – Oil Filter Install STATOR SIDE 1:24:29 – Starter Clutch and Flywheel 1:28:54 – Stator and Cover Install 1:34:51 – Starter Clutch Gear 1:36:22 – Starter Motor Install 1:37:23 – Gear Position Switch 1:38:38 – Drive Sprocket & Chain Guard 1:41:06 – Oil Plug & Drain Bolt TOP END 1:42:05 – Cylinder Inspection 1:42:55 – Checking Ring End Gap 1:48:26 – Piston and Rings Install 1:54:16 – Cylinder Install 1:58:05 – Cylinder Head Install 2:04:41 – Thermostat Install 2:05:22 – Finding Top Dead Center (TDC) 2:05:22 – Valve Shimming (Pre) 2:06:32 – Finding a Baseline Shim Size 2:13:31 – Camshafts Installation 2:19:16 – Cam Chain Tensioner Install 2:21:04 – Cylinder Head Cover 2:24:13 – Showcasing the Engine PARTS/TOOLS IN THIS VIDEO - (These links may be affiliate links that I get a kick back for; there is no added cost to you) Clymer Service Manual - https://rb.gy/yy9mu6 High Temp Grease – https://bit.ly/3TZwtXZ Dead Blow – https://amzn.to/3G8P79Y JIS Screwdriver Set – https://amzn.to/3WgdN6F Blue Thread lock – https://bit.ly/3wpg444 Red Thread Lock - https://bit.ly/3kDQTIn Amazon Thread Lock - https://amzn.to/3KEBfXj Crankshaft Installer - https://rb.gy/pi3sjj Maxima Assembly Lube – https://bit.ly/3nCeU4a Anti-Seize – Lacquer Thinner – https://amzn.to/40EHdxl T-Handle Allen Wrenches - https://rb.gy/gbel32 Digital Torque Wrench – https://amzn.to/41a46K4 Clutch Basket Holding Tool – https://bit.ly/3KokIak M18 Impact Driver – https://amzn.to/4aamDdu M12 Impact Driver – https://amzn.to/3rCyM95 Feeler Gauge – http://cuts2.com/bqMLu Ecstar Suzuki Case Sealant – https://rb.gy/w0aktp Snap Ring Pliers – https://rb.gy/19xtyv Billet Clutch Basket – https://amzn.to/45MbhKU Feeler Gauge - https://amzn.to/4cGc8Pt SPONSORS/COMPANIES I TRUST ā¬‡ļø USED PARTS & REBUILD SERVICES ā¬‡ļø Power Sports Nation – https://www.powersportsnation.com/ ā¬‡ļø OEM PARTS ā¬‡ļø Partzilla – https://www.partzilla.com/ ā¬‡ļø POWDER COATING ā¬‡ļø Bonehead Performance Coatings - https://boneheadperformance.com/ (Mention my name and get 10% off) ā¬‡ļø VAPOR BLASTING & ZINC COATING ā¬‡ļø MotoBlast - https://www.njvaporblast.com/ ā¬‡ļø CYLINDER RE-PLATING ā¬‡ļø Millennium Technologies - https://millennium-technologies.com/ ā¬‡ļø PREMIUM BAR CLAMPS & THROTTLES ā¬‡ļø Urmosi – https://urmosi.com/ ā¬‡ļø SUSPENSION ā¬‡ļø Rocket Ron - http://www.rocketronracing.com/ ā¬‡ļø CASE SAVERS & SKID PLATES ā¬‡ļø DRW Performance - https://bit.ly/34dxWEp (Code SABO10 for 10% off) ā¬‡ļø PLASTICS, BEARINGS, SEALS ETC ā¬‡ļø Rocky Mountain ATV MC – https://bit.ly/32OHs02 MERCH - https://michaelsabo.com/ Add me on Instagram @michaelsabo350 for Channel Updates! Companies and Sponsors please contact: [email protected] I own the license to use any and all music in this video.

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