How to fix EVERYTHING on a 150cc GY6 Chinese scooter 2014 Tao Tao BWS (Yamaha Zuma clone)
In this video, I bought a 2014 Tao Tao BWS 150 scooter with 13,215 Km (8211 miles) and had to fix everything. Torque specifications: Clutch nut: 36 ft-lb or 49 Nm Variator nut: 36 ft-lb or 49 Nm Transmission belt cover bolts: 7.3 ft-lb or 10 Nm Exhaust studs to head (8mm size): 7.3 ft-lb or 10 Nm Exhaust bracket to engine bolts: 18 ft-lb or 24 Nm Rear wheel nut: 80 ft-lb or 108 Nm Spark plug gap: 0.025" or 0.65mm Spark plug torque: 10ft-lb or 14 Nm Valve to rocker clearance intake: 0.004" or 0.102mm Valve to rocker clearance exhaust: 0.005" or 0.127mm Valve cover bolts: 8 ft-lb or 11 Nm Exhaust nut torque (6mm studs): 8 ft-lb or 11 Nm Exhaust nut torque (8mm studs): 12 ft-lb or 16 Nm Muffler clamp bolts: 30 ft-lb or 40 Nm Brake lever banjo bolt: 19 ft-lb or 26 Nm Engine mounting bolt: 36 ft-lb or 49 Nm Shock bolt to frame: 22 ft-lb or 30 Nm Parts: Battery: YTX7A-BS https://amzn.to/3J5IkjA Variator kit https://www.partsforscooters.com/164-... Belt size: 835 20 30 https://www.partsforscooters.com/106-... Exhaust studs 6mm (stock) or 8mm https://www.partsforscooters.com/190-... Metal exhaust gasket https://www.partsforscooters.com/190-... Tire size: 130/90 - 10 https://www.partsforscooters.com/154-... https://amzn.to/3ZM14uq Bent tire valves https://www.partsforscooters.com/153-... Straight tire valves https://amzn.to/3iTVjKL Spark plug NGK CR7HSA https://www.partsforscooters.com/Spar... Valve cover gasket https://www.partsforscooters.com/164-24 PAIR block off plate https://www.partsforscooters.com/164-... Fan shroud set https://www.partsforscooters.com/164-... Fan cover gasket https://www.partsforscooters.com/151-... Brown seat cover vinyl https://amzn.to/3Hn32dv Stapler https://amzn.to/3QVeCzP Staples T50 - 3/8" - 10mm https://amzn.to/3j07hlZ Throttle cable 80" https://www.partsforscooters.com/100-... Brake light switch https://www.partsforscooters.com/100-... W5W - 194 - 168 LED bulbs https://amzn.to/3kuc5QZ BA20D LED headlight bulbs https://amzn.to/3kt5lTj Fuel petcock https://www.partsforscooters.com/164-... Tools: Rolling wrench CVT holder https://www.rollingwrenchdenver.com/c... Flywheel puller tool https://www.rollingwrenchdenver.com/c... 8mm x 1.5 tap https://amzn.to/3Hlpq7e Tire valve tool https://amzn.to/3GZAJRd Feeler gauge set https://amzn.to/3HopS4H 0:00 intro 0:55 inspection 4:35 replacing the battery 4:55 does it start? 5:45 charging system test 6:22 remove body plastic 7:01 identifying emissions components 9:10 remove the air box 9:57 inspect the CVT 11:01 remove the variator 13:15 remove the kickstart 14:14 inspect the clutch 15:43 measure the drive belt 16:39 install the clutch 17:17 replace the variator and rollers 18:42 install the new drive belt 20:04 how the CVT works 21:02 installing the CVT cover 22:03 remove the carburetor 22:34 remove the gas tank 23:01 identify fuel hoses 23:34 remove the exhaust 24:10 remove the engine 24:54 repair cylinder head threads 27:08 install new exhaust studs 28:03 remove rear wheel 28:26 inspect rear brake 29:07 replace rear tire 33:39 install rear wheel 34:52 check the spark plug 35:49 adjust the valves 37:51 delete the PAIR emissions system 40:00 install the valve cover 40:43 install cooling fan shroud 42:10 install muffler and exhaust pipe 43:22 re-upholster seat cover fabric 45:39 remove front plastic fairings 47:00 replace throttle cable 48:51 fix brake switch 50:07 bleed front brake 51:59 different types of DOT brake fluid 52:45 replacing headlight bulbs 54:52 polish the speedometer plastic 55:25 rage kick the scooter 56:24 make battery box brackets 57:25 install the engine 58:06 adjust rear brake cable 58:30 test the gas tank and fuel petcock 59:19 install the gas tank 59:37 clean the carburetor 1:02:28 assemble the carburetor 1:04:55 install the carburetor 1:05:57 connect engine wiring 1:07:05 install air box 1:07:51 replace all rubber hoses 1:10:08 engine oil change 1:11:10 transmission gear oil change 1:12:21 install battery and start engine 1:13:25 assemble body plastic 1:14:33 scooter broke down and left me stranded 1:16:39 diagnosing no start 1:17:15 remove the stator / magneto 1:18:47 charging system wiring diagram 1:20:23 testing the stator 1:23:17 install the new stator 1:23:52 testing the CDI 1:24:46 charging system test 1:25:33 LED headlight upgrade 1:26:54 rewiring the headlights for DC 1:28:20 saving electricity 1:29:27 fix the brake light socket 1:30:33 final test ride 1:32:13 replacing the mirrors 1:33:15 old parts 1:33:33 parts and labor price estimate 1:35:46 does a Chinese scooter save you money 1:36:54 conclusion

$40 junky Chinese scooter - will it run?

Seller Begged Me To Fix His RARE Broken Down Scooter

Seller Said This FREE Scooter Was Unfixable "Best Used As Parts"

No Mechanic Would Fix This Scooter So I Got It CHEAP

Drift into Deep Sleep Fast with Strong Rainstorm | Heavy Rain & Powerful Thunder on Tin Roof

Curso basico de mecanica Automotriz Sensores Sintomas de fallas soluciones y como probarlos

Broken Connecting Rod Repair | How to Repair Broken Connecting ROD | Connecting Rod RESTORATION

Free Broken Scooter, Can We Fix It?

Malossi Contra Spring Secrets - Scooter Transmission Tuning

Testing the stator and charging system in a 150cc GY6 Chinese scooter

DIY Gy6 Scooter 50cc to 80cc/How To Install 80cc Kit On GY6 Engine (Sprint Basic)

Seller Said This FREE Scooter Was Unfixable

MotoGP™ Full Race | 1996 500cc Spanish GP

Charging system upgrade on a 150cc GY6 Chinese scooter - installing 11 pole stator

RC-One : Finishing Touches, Engine Install & First Rides! : RC1 : Part 08

How to Build a Suzuki LTZ400 Engine | 2003 - 2014 Full Build Step by Step - KFX400 DVX400

FIX UP a FREE/JUNK 150cc GY6 Scooter

TaoTao 50cc Chinese Scooter - Bought Not Working (Fix It) - Full Fix

Seller Said This $50 Scooter Was Unfixable (3 People Failed To Fix It)

