How to fix EVERYTHING on a 150cc GY6 Chinese scooter 2014 Tao Tao BWS (Yamaha Zuma clone)

In this video, I bought a 2014 Tao Tao BWS 150 scooter with 13,215 Km (8211 miles) and had to fix everything. Torque specifications: Clutch nut: 36 ft-lb or 49 Nm Variator nut: 36 ft-lb or 49 Nm Transmission belt cover bolts: 7.3 ft-lb or 10 Nm Exhaust studs to head (8mm size): 7.3 ft-lb or 10 Nm Exhaust bracket to engine bolts: 18 ft-lb or 24 Nm Rear wheel nut: 80 ft-lb or 108 Nm Spark plug gap: 0.025" or 0.65mm Spark plug torque: 10ft-lb or 14 Nm Valve to rocker clearance intake: 0.004" or 0.102mm Valve to rocker clearance exhaust: 0.005" or 0.127mm Valve cover bolts: 8 ft-lb or 11 Nm Exhaust nut torque (6mm studs): 8 ft-lb or 11 Nm Exhaust nut torque (8mm studs): 12 ft-lb or 16 Nm Muffler clamp bolts: 30 ft-lb or 40 Nm Brake lever banjo bolt: 19 ft-lb or 26 Nm Engine mounting bolt: 36 ft-lb or 49 Nm Shock bolt to frame: 22 ft-lb or 30 Nm Parts: Battery: YTX7A-BS https://amzn.to/3J5IkjA Variator kit https://www.partsforscooters.com/164-... Belt size: 835 20 30 https://www.partsforscooters.com/106-... Exhaust studs 6mm (stock) or 8mm https://www.partsforscooters.com/190-... Metal exhaust gasket https://www.partsforscooters.com/190-... Tire size: 130/90 - 10 https://www.partsforscooters.com/154-... https://amzn.to/3ZM14uq Bent tire valves https://www.partsforscooters.com/153-... Straight tire valves https://amzn.to/3iTVjKL Spark plug NGK CR7HSA https://www.partsforscooters.com/Spar... Valve cover gasket https://www.partsforscooters.com/164-24 PAIR block off plate https://www.partsforscooters.com/164-... Fan shroud set https://www.partsforscooters.com/164-... Fan cover gasket https://www.partsforscooters.com/151-... Brown seat cover vinyl https://amzn.to/3Hn32dv Stapler https://amzn.to/3QVeCzP Staples T50 - 3/8" - 10mm https://amzn.to/3j07hlZ Throttle cable 80" https://www.partsforscooters.com/100-... Brake light switch https://www.partsforscooters.com/100-... W5W - 194 - 168 LED bulbs https://amzn.to/3kuc5QZ BA20D LED headlight bulbs https://amzn.to/3kt5lTj Fuel petcock https://www.partsforscooters.com/164-... Tools: Rolling wrench CVT holder https://www.rollingwrenchdenver.com/c... Flywheel puller tool https://www.rollingwrenchdenver.com/c... 8mm x 1.5 tap https://amzn.to/3Hlpq7e Tire valve tool https://amzn.to/3GZAJRd Feeler gauge set https://amzn.to/3HopS4H 0:00 intro 0:55 inspection 4:35 replacing the battery 4:55 does it start? 5:45 charging system test 6:22 remove body plastic 7:01 identifying emissions components 9:10 remove the air box 9:57 inspect the CVT 11:01 remove the variator 13:15 remove the kickstart 14:14 inspect the clutch 15:43 measure the drive belt 16:39 install the clutch 17:17 replace the variator and rollers 18:42 install the new drive belt 20:04 how the CVT works 21:02 installing the CVT cover 22:03 remove the carburetor 22:34 remove the gas tank 23:01 identify fuel hoses 23:34 remove the exhaust 24:10 remove the engine 24:54 repair cylinder head threads 27:08 install new exhaust studs 28:03 remove rear wheel 28:26 inspect rear brake 29:07 replace rear tire 33:39 install rear wheel 34:52 check the spark plug 35:49 adjust the valves 37:51 delete the PAIR emissions system 40:00 install the valve cover 40:43 install cooling fan shroud 42:10 install muffler and exhaust pipe 43:22 re-upholster seat cover fabric 45:39 remove front plastic fairings 47:00 replace throttle cable 48:51 fix brake switch 50:07 bleed front brake 51:59 different types of DOT brake fluid 52:45 replacing headlight bulbs 54:52 polish the speedometer plastic 55:25 rage kick the scooter 56:24 make battery box brackets 57:25 install the engine 58:06 adjust rear brake cable 58:30 test the gas tank and fuel petcock 59:19 install the gas tank 59:37 clean the carburetor 1:02:28 assemble the carburetor 1:04:55 install the carburetor 1:05:57 connect engine wiring 1:07:05 install air box 1:07:51 replace all rubber hoses 1:10:08 engine oil change 1:11:10 transmission gear oil change 1:12:21 install battery and start engine 1:13:25 assemble body plastic 1:14:33 scooter broke down and left me stranded 1:16:39 diagnosing no start 1:17:15 remove the stator / magneto 1:18:47 charging system wiring diagram 1:20:23 testing the stator 1:23:17 install the new stator 1:23:52 testing the CDI 1:24:46 charging system test 1:25:33 LED headlight upgrade 1:26:54 rewiring the headlights for DC 1:28:20 saving electricity 1:29:27 fix the brake light socket 1:30:33 final test ride 1:32:13 replacing the mirrors 1:33:15 old parts 1:33:33 parts and labor price estimate 1:35:46 does a Chinese scooter save you money 1:36:54 conclusion

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