品質検査データが合格しない限り出荷できない——食品添加物工場が築いた不適合品ゼロの仕組み【旭東化学産業/工場見学 後編】

Following on from the first part, we visited the Tokyo factory of Asahito Chemical Industry Co., Ltd., a food factory that has obtained FSSC22000 certification. Mr. Shimura and Mr. Narumi from the manufacturing department guided us around the factory, and we learned in detail about the management system for weighing, mixing, filling, and shipping decisions in a food factory. Why isn't longer mixing time always better? Why is there a system in place that prevents shipment unless the quality inspection data passes? We will introduce in detail the "on-site ingenuity" of uncompromising manufacturing management from weighing to shipping, which is only possible because it is an FSSC22000 certified factory. Quality and hygiene management in a food factory is supported not only by equipment and systems, but also by the awareness of each and every staff member on site who asks, "Is this safe for my own family to eat?" • A system to eliminate weighing errors using QR codes and recipe screens • Dust control and compartmentalization—manufacturing management unique to powder factories • Is longer mixing time always better? Optimal Blend Verification Method • Sieving, Magnets, and Metal Detectors – A Three-Stage System for Foreign Object Prevention • A System for Shipment Decision: Products Cannot Be Shipped Unless Quality Inspection Data Passes • Thorough Management of Even Waste – Why Hygiene Awareness Permeates the Entire Manufacturing Site This content is for management, manufacturing control, quality control, and hygiene control personnel in food factories, and those involved in the implementation of HACCP and FSSC22000, providing practical manufacturing management concepts that can be used on-site. The BACcT Channel provides easy-to-understand, practical information on food factories, quality control, hygiene management, and HACCP from a real-world perspective. ▼The company featured in this video, "Kyokuto Chemical Industry Co., Ltd." Official Website https://www.kyokuto-kt.com/ ▼This video series is available here:    • 築56年の食品工場でFSSC22000を数百万で取得できた理由｜3代目社長が語る経営...      • 【品質管理の実態】食品添加物工場がFSSC22000を取得するまで｜   1日最大4...      • 食品工場の入場から原料受け入れまで——800種類の原料を扱う食品添加物工場の原料管理...   ▼The "BACcT Series," which allows even inexperienced users to easily perform food microbiological testing, is available here: https://nipponbacterialtest.co.jp/pro... ▼"Nippon Bacterial Testing Co., Ltd.," creating the future of food: https://nipponbacterialtest.co.jp/ 【Table of Contents】 00:00 Digest 00:35 Main Content Begins 01:50 About the Weighing Process 04:16 About the Mixing Process 07:05 About the Filling Process 08:28 Past Failure Cases and Improvements 09:33 Packaging and Shipping Inspection 10:26 Employee Hygiene Education 11:11 Small-Batch Automated Filling Line 12:24 Detailed Hygiene Management Points 14:25 Message from the Person in Charge 15:10 Ending #FoodFactory #ForeignObjectContaminationPrevention #FSSC22000 #HygieneManagement #HACCP ▼Music Information Creator: NOPE Song Title: Vlog music_vol. 1 https://audiostock.jp/audio/1328626