How do you make a cowboy hat without leather?

How I made a cowboy hat made from foam for my steampunk outfit! Hat design from new DLC outfits in My Time At Portia. Outfits for playable and NPC characters, a total of 28 available this black friday. Game available for download this Black Friday week for only $4.99. Want to support me? Consider buying me a coffee on ko-fi! - https://ko-fi.com/A0A31I4Q0​ Foam pattern from kamui cosplay at 110% scale. It came out a little small, probably should have done 120% scale to account for the material thickness. Materials used - medium density 6mm foam, 1mm foam for brim at faux stitching, low density 6mm foam for hat band. All glued with barge contact cement and eco-weld for the faux stitching. 3d printed goggles hot glued on. Acrylic airbrush paint. Acrylic paint.