DIY Wedgie Sled: Perfect Segmented Rings on a Budget

In this video, I build a wedgie sled for my table saw to cut accurate segmented ring pieces for woodworking and segmented turning. I show the wooden sled build, the 3D printed parts used in the setup, how a wedgie sled works, and then use it to cut segments and lay out a ring. This jig makes it much easier to cut repeatable segments accurately, which is a huge help when building segmented rings for woodturning projects. Timestamps: The 3D-Printed Stop Block 00:00:14 - Project overview: Cutting segmented rings with a DIY wedgie sled 00:01:35 - Assembling the 3D-printed stop block base and miter lock 00:02:40 - Installing the slide mechanism and zero-point indicator 00:03:47 - Mounting the stop block to the table saw miter slot 00:05:07 - Calibrating the stop block to the table saw blade 00:07:33 - How the stop block controls the segment length Building the Sled 00:09:15 - Selecting materials (MDF and Poplar) for the sled and runner 00:10:53 - Fitting the runner to the miter slot 00:13:54 - Gluing the runner to the MDF sled base 00:15:40 - Layout and geometry: Positioning the fences and 3D-printed wedgies 00:24:00 - Using a router and circle jig to cut adjustment slots in the sled 00:25:44 - Counter-boring the bottom of the sled for bolt clearance Calibration & Results 00:29:09 - How the wedgie sled works: Setting the fence angle with printed wedges 00:30:41 - Demonstration: Cutting segments on the table saw 00:31:52 - Final result: Assembling a 12-segment ring and concluding tips Files and parts used in this build: Adjustable stop block: https://makerworld.com/en/models/2593... Universal modular featherboard: https://makerworld.com/en/models/2355... The knobs used in this video come from my featherboard files above and are located on Plate 5 of the print profile. Wedgies file used for angle layout: https://makerworld.com/en/models/1091... Thanks for watching. If you’re into woodworking jigs, segmented turning, and practical 3D printed shop accessories, consider subscribing for more shop builds and project videos. The Idea Garage focuses on woodworking, garage workshop setup, DIY storage builds, tool upgrades, 3D-printed shop solutions, and practical home improvements. From custom router tables to shop organization and problem-solving builds, every project aims to create a more functional and efficient workspace. Subscribe here to follow new projects:    / @theideagarage1   For business inquiries or project discussion: [email protected] Check out my 3D printer files at https://makerworld.com/en/@robert.dar... #woodworking #workshopbuild #garageworkshop #diyprojects #3dprinting #shoporganization