Triumph 650 Motorcycle Engine Disassembly & Rebuild Part 11 - Lowbrow Customs

This video is presented by: http://www.lowbrowcustoms.com In this installment Todd gives you a step by step guide on how to rebuild your Triumph 650 transmission. He shows how everything works and what to look for before reassembly. With old gears, comes wear and tare, Todd shows you what to look for before installation. From your kicker cover pieces to installing your cam plate, gears, and indexing correctly, this how to video will take the fear out of digging into that 4 speed transmission and making sure you assemble it the right way easily. If you missed Part 1 -    • Triumph 650 Motorcycle Engine Disassembly ...   If you missed Part 2 -    • Triumph 650 Motorcycle Engine Disassembly ...   If you missed Part 3 -    • Triumph 650 Motorcycle Engine Disassembly ...   If you missed part 4 -    • Triumph 650 Motorcycle Engine Disassembly ...   If you missed part 5 -    • Triumph 650 Motorcycle Engine Disassembly ...   If you missed part 6 -    • Triumph 650 Motorcycle Engine Disassembly ...   If you missed part 7 -    • Triumph 650 Motorcycle Engine Disassembly ...   If you missed part 8 -    • Triumph 650 Motorcycle Engine Disassembly ...   If you missed part 9 -    • Triumph 650 Motorcycle Engine Disassembly ...   If you missed part 10 -    • Triumph 650 Motorcycle Engine Disassembly ...   Check out part 12 -    • Triumph 650 Motorcycle Engine Disassembly ...   Check out Part 13 -    • Triumph 650 Motorcycle Engine Disassembly ...   00:01 - Intro. 00:45 - Getting Started. 01:34 - Rebuild the kicker cover. 02:37 - Take Note of the O-ring needs replaced on the shifter shaft 02:57 - Installing the shifter shaft into the kicker cover. 03:35 - Installing springs to shifter shaft. 04:47 - Installing 4 studs with blue loctite for the plate that covers the shifter shaft. 05:54 - Install the plate that covers over the shifter shaft 07:36 - Put a shifter on the shaft to install the selectors with springs. 08:32 - Installing the kicker gear seal. 11:11 - Kicker gear spring location and installation. 12:45 - Installing the selector quadrant. 16:40 - Todd shows how the selector quadrant gear works together with the shifter and the cam plate. 18:43 - What to look for in worn quadrant selectors. 19:16 - Plungers man.. so many different ones and how to install. 20:50 - Install the cam plate and check the action on how it moves with the plunger. 22:00 - Todd shows you where each gear falls on the cam plate slots so you can tell what gear your motor is in. 23:08 - Which gears are what? 23:48 - Installing 4th gear into the bearing of the case. 25:08 - Install main drive gear. 27:25 - How the hell do you torque that main drive gear nut? 29:02 - Different size 4th gears and seals. 30:18 - What worn out gears look like. 31:06 - Installing the transmission oil level plug. 34:00 - What shift fork goes where and how they work. 34:55 - Install one thrust washer using grease under 4th gear. 36:43 - How to index the transmission. The Hughie Hancox method. 38:04 - Installing the countershaft. 38:34 - Installing the countershaft selector fork. 38:50 - Use the shift fork shaft to make sure its aligned correctly. 39:05 - Remove loose gears from main shaft and install on top over countershaft gears. 39:37 - Installing 2nd gear with the shift fork on the groove to introduce to the camp plate. 40:01 - Using the shift fork shaft to align both shifter forks. 40:57 - Install the remaining gear. 41:14 - Install the main shaft through the top gears. 41:53 - Install first gear on the layshaft. 42:40 - Index the transmission by test trial before putting on gaskets. 43:47 - install the inter cover and how to align the selector quadrant to the cam plate. 45:00 - Install the kicker gear to the main shaft. 46:21 - install the 3 screws for the inner cover. Don't crank down. 47:34 - Loosely install the kicker cover to check your indexing. 49:16 - Apply case sealer and install gasket. 49:57 - Repeat process on installation of inner cover and indexing your selector quadrant correctly. 51:27 - Put kicker gear back on. 52:06 - Double check you are shifting correctly before torquing down your kicker gear. 53:13 - How do you torque the kicker gear nut? 54:33 - Bend the lock tab over on the kicker gear. 55:00 - Install the oil fead return line on before putting the kicker cover on. 56:45 - Install kicker gear into the cover. 58:04 - Put case sealer on the inner cover and gasket. 59:32 - Put your kicker and pin on the kicker gear and wind that baby up. 01:00:35 - Install your screws and nuts to your kicker cover and tighten down. 01:02:12 - Put her in neutral and give the kicker a try make sure its returning properly. 01:02:35 - Outro and what to look forward on the next episode. Music by: "Back Stabbers" "Raggae Music A Run De Place" Composed by: Vernon Maytone "Brown Star Line" Composed by: Roger Rivas