Rack and Pinion Upgrade: Key to Faster Large Format 3D Printing (Part 6)
3X Speed and reliability with custom rack and pinion linear actuators for my large format 3D printer. Files, Parts, and Info: https://www.drdflo.com/LF3DP.html Large Format Printer Playlist: • Large Format 3D Printer Build Series D-Flo's Amazon Store: https://www.amazon.com/shop/dr.d-flo New MDPE10 Extruder: https://massivedimension.com/products... 📷 Follow Dr. D-Flo on the Gram: / dr.dflo Having printed with hundreds of kilograms of pellets, I've experienced both the incredible potential and the limitations of my DIY Large Format 3D Printer. Further, the acquisition of a new pellet extruder, with a volumetric flow rate five times greater than its predecessor, necessitated immediate upgrades to essential parts of my printing process, including the actuators for improved speed and reliability. In this video, I detail the process of designing and machining custom carriages to integrate rack and pinion linear motion systems for the X and Y axes (speed!) and ball screw actuators for the Z axis (reliable). I also discuss the workings of the rack and pinion system, its components, and share insights on optimizing this type of linear motion setup for peak performance Table of Contents: 00:00 - Introduction 00:56 - Relocating Printer 02:00 - Print Speed 06:56 - Z-Axis Ball Screws 13:49 - Ball Screw Actuator Assembly 15:08 - Upgrading the Gantry 16:32 - Rack and Pinion (R&P) 17:09 - R&P Components 21:14 - R&P Tensioning 23:48 - Mounting Gear Racks 24:50 - R&P Testing 28:54 - R&P Actuators Assembly 37:46 - Floating Printhead 40:53 - Machining Carriage Plate #3DPrinting #LargeFormatPrinting #rackandpinion

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