Thumb Rule in Pyro-processing System | Golden thumb rule for cement manufacturing process

CementPDM App | Best career Coach app on Google PlayStore | Download Now !!!!! https://clpdiy.page.link/3mWd Oxygen contain must be in the optimum value to maintain the heat consumption of the plant; 1. Every 10 % increases in Preheater exit temperature, increases 7-10 kcal/kg of clinker heat consumption. 2. Every 10 % increases in clinker temperature, increases 2 kcal/kg of clinker heat consumption. 3. Every 1 % increases in Kiln Preheater exit Oxygen O2 %, increases 7 kcal/kg of clinker heat consumption. 4. Every 1 % increases in residue (kiln feed) in 90 micron, increases 5-10 kcal/kg of clinker heat consumption. 5. Every 0.1 increases in silica modulus, increases 10 kcal/kg of clinker heat consumption. 6. Every 1 % increases in Kiln feed LSF, increases 15 kcal/kg of clinker heat consumption. 7. Every 100 blaine increases in cement, increases 1.5 kwh/MT of power consumption. 8. Every 1 % reduction in primary air, reduces 0.7 kcal/kg of clinker heat consumption. 9. Every 10 °C increases in flame temperature, increases 1 % kiln production. 10. Every 100 blaine increases in cement, increases 1.5 Mpa of strength. 11. Every 1 % increases in fine coal moisture reduces 10 to 14 °C flame temperature. 12. Every 1 % reduction in clinker free lime, increases 4.0 % C3S in clinker. 13. Every 1 % increases in C3S reduces 0.3 to 0.5 kwh/MT clinker grinding energy consumption. 14. Every 1 % reduction in free lime increases 10-25 kcal/Kg clinker heat consumption. #Thumruleofcementprocess #Kiln #Preheater #Cementplant #Cementmanufacturingprocess #Rotarykiln #Cementheatconsumption #Clinkerprocess #Clinker #cementchemistry #cementpdm