Custom Inner Fenders From Scratch! Aluminum Fab on a Body Dropped Toyota

Today in the shop we’re back on the 1996 Toyota body dropped mini truck, diving into full custom sheet metal fabrication. In this video, we’re building a set of custom aluminum inner fenders from scratch — starting with templates and turning them into finished panels ready for install. We cover: • Designing and templating the inner fenders • Transferring templates to aluminum • Bending and shaping the panels • Bead rolling for strength and style • Dimple dying bolt holes for a clean, recessed button head bolt look • Test fitting everything in the engine bay This is the exact process we use in the shop to create clean, functional, and professional-looking engine compartments. If you’re into metal fabrication, custom trucks, bead rolling, or learning how to build panels the right way, this one’s for you.