Opel Astra Assembly Line 🇩🇪 | Detailed Step-by-Step Build

2027 Opel Astra Final Assembly 🇩🇪 | Rüsselsheim plant. This video shows the final assembly and Quality Shop stages of the new Opel Astra at the Rüsselsheim plant in Germany. You’ll see the key steps on the line — chassis module build, body-to-chassis marriage, interior/exterior installation stations, and the full Quality Shop routine: headlight/electronics setup, rain test, final inspection, and the factory test drive. We also show how different Astra powertrains are prepared on the line (hybrid, diesel, plug-in hybrid, and electric) before the car is released for delivery. 0:00 🏭 Assembly begins — body arrives 0:16 🚪 Temporary door removal (assembly access) 1:31 🖥 Dashboard / cockpit module installation 2:57 🪟 Windshield installation 4:05 ⚡ Preparing diesel, hybrid & electric drive units 4:43 ⚙️ Installing the transmission to the engine 5:19 🌫 Exhaust aftertreatment installation 6:20 🔧 Chassis module preparation 7:18 🏗 Petrol hybrid powertrain into the chassis module 7:40 🛢 Diesel powertrain into the chassis module 8:05 ⚙️ Diesel engine + exhaust system + fuel tank assembly 8:38 ⚡ Petrol hybrid + exhaust system + fuel tank assembly 10:11 ✅ Chassis module quality check 10:58 🔩 Body-to-chassis marriage (EMP2) 12:02 🚗 Overhead body transport system 12:27 💡 Front headlight installation 13:05 🧩 Front & rear bumper installation 14:01 🛞 Wheel installation 14:57 💺 Front seat installation 16:12 🚪 Door reinstallation 17:20 🏁 Final assembly line 17:34 ✅ Vehicle enters the Quality Shop 17:41 💡 Headlight & electronics settings 18:19 🌧 Rain test (tightness) 18:53 🔍 Final exterior & interior checks 19:56 🛣 Factory test drive #opelastra #assemblyline #qualitycontrol #factorytour #madeingermany #stellantis #opel