Wacker Rammer Spring Replacement Guide | Complete Percussion System Overhaul | DHS Equipment

Is your Wacker Neuson Rammer/Jumping Jack losing its punch or not hitting hard anymore? The problem often lies in worn-out or broken springs and stoppers within the percussion system. In this comprehensive guide, Dave from DHS Equipment provides a professional, step-by-step walkthrough for servicing the entire percussion system on popular Wacker Neuson Rammers. Learn the proper techniques for disassembly, inspection, and reassembly to restore your rammer's performance and prevent further damage. We cover both the factory-recommended methods using specialized tools and practical field alternatives. ✅ What You'll Learn In This Video: How to safely remove the spring plate cover and handle spring tension. The best way to remove stuck stoppers (with and without the special Wacker tool). How to properly measure rammer springs to check for wear and fatigue. Step-by-step reassembly, including correct torque specs for key components. Troubleshooting tips to know when your percussion system needs service. 🔧 Tools Featured in the Video: Wacker Spring Box Tool: 5000081423 https://stores.dhsequipmentparts.com/... Stopper Impact Bushing Tool: 5000116816 https://stores.dhsequipmentparts.com/... Shop All Wacker Rammer Parts: https://stores.dhsequipmentparts.com/... Click Like and Subscribe for more expert equipment repair guides from DHS Equipment! Chapters: 0:00 - Intro: Wacker Jumping Jack Percussion System Service 0:28 - Getting Started & Required Prior Disassembly 0:50 - WARNING: How to Safely Remove the Spring Plate Cover 1:29 - Best Method: Using the Wacker Spring Box Tool (5000081423) 2:52 - Removing First Springs & Checking for Broken Stoppers 5:04 - How to Use the Stopper Impact Bushing Tool (5000116816) 6:52 - Alternative Method: How to Remove a Stuck Stopper Without the Tool 7:42 - Removing the Piston Rod Nut & Inner Spring Plate 9:05 - Accessing the Second Set of Springs & Piston Rod 9:54 - How to Properly Measure & Inspect Rammer Springs for Wear 12:28 - Step 1: Reassembly - Installing the Piston & Inner Bushing 12:55 - Step 2: Installing Inner Springs, Plate & Piston Nut 14:00 - Torquing the Piston Nut (Check Specs for Your Model) 14:58 - Step 3: How to Install the New Outer Stopper 15:34 - Step 4: Installing Final Springs, Gasket & Cover Plate 18:08 - Final Steps: Torquing Bolts & What to Do Next (Bellows & Oil) 19:51 - Troubleshooting: When to Inspect Your Percussion System . . #WackerNeuson #equipmentmaintenance #ConstructionEquipment #DHSEquipment