$200 DRZ400 Adventure Rally Tower

Want to upgrade your Suzuki DR-Z400 cockpit for adventure riding without spending $500 to $1,000 on a high-end rally fairing? In this video, I design, build, and test a custom DIY Mini Rally Tower & GPS Mount for under $200! 🛒 GET THE MINI RALLY TOWER KIT HERE: 👉 https://marketplace.sendcutsend.com/p... I wanted to get my Garmin Montana 680 GPS up higher in my line of sight so I don’t have to look down while riding, plus add just enough wind protection to keep the chill off my torso on highway sections. Using a 3D scanner (Creality Ferret) and SolidWorks, I designed a simple, rugged, two-piece bolt-on kit (one aluminum plate, one polycarbonate windshield) that requires NO welding, cutting, or permanent modifications to the bike. Whether you ride a DRZ400S, DRZ400SM, or DRZ400E, this budget-friendly ADV mod is perfect for your next dual-sport trip, BDR, or Trans America Trail (TAT) adventure. 📍 TIMESTAMPS: 0:00 - Intro & The Problem with Handlebar GPS Mounts 1:02 - Exploring Expensive Rally Tower Alternatives 1:59 - My DIY Design Goals (No Welding!) 3:03 - 3D Scanning the DRZ400 with Creality Ferret 4:58 - Designing the Rally Tower in SolidWorks (CAD) 9:53 - Unboxing & Installing the SendCutSend Kit 12:28 - Installing Riv Nuts (Threaded Inserts) 14:14 - Headlight Wiring & Diode Trick (High + Low Beam on together) 16:47 - Final Install & Windshield Testing 19:30 - Cost Breakdown ($200 Budget ADV Build!) 🛠️ PARTS & GEAR USED IN THIS BUILD: • Mini Rally Tower Kit (SendCutSend): https://marketplace.sendcutsend.com/p... • Lights: Auxbeam 3-inch LED Pod Lights (Amazon) • Bridge Rectifier Diode (For running both high/low beam simultaneously) • Turn Signals: Universal LED Turn Signals • Hardware: 1/4-20 bolts (or M6 equivalents) Have questions about the CAD design, the 3D scanning process, or the headlight wiring diagram? Drop them in the comments below! If you enjoyed the video, please give it a LIKE, leave a comment, and SUBSCRIBE to Ozark Garage for more budget dual-sport and ADV motorcycle builds! #drz400 #dualsport #advrider #motorcyclediy #sendcutsend #adventuremotorcycle #budgetbuild