PT. 2 Piaggio BV350 Comprehensive Service - Belt, Transmission, Air Filter

PT. 2 Piaggio BV350 Comprehensive Service - Belt, Transmission, Air Filter See PART 3 here:    • PT. 3 Piaggio BV350 Comprehensive Service ...   Part 3 covers Oil Change, Spark Plug See PART 1 here:    • PT. 1 Piaggio BV350 Comprehensive Service ...   Part 1 covers all the supplies needed for these jobs, as well as an in depth valve adjustment job. Oil Change Materials: · 2 liters of OIL15W50M or OIL15W50A, 1.5 litters needed for change · OEM Piaggio Oil filter # 880887 · Oil drain crush washer CRUSHWASHER-M16 · Oil Filter cover o-ring with the spin on cover 855706, later models with the bolt on cover B018141 · Torques: Oil Drain bolt: 14.75-17.70 ft lb (20-24 Nm) , thread on oil filter cap: 17.70-22.13 ft lbs (24-30 Nm) , Bolt on oil filter cap screws: 7.2 ft lbs (10 Nm) Gear and clutch oil, 500cc capacity: · One bottle of OILGEAR75W90M · Tool to add oil TOOL-SYRINGE · Crush washers for drain and fill (2 req) CRUSHWASHER-M10 Belt and Variator service due every 12000 miles: (20000kms), kit part number BELT-BV350. · OEM Drive Belt 83025R, Aftermarket 83025R-AM or Malossi drive belt M6115279 · Guide shoe for variator (four required) B014584 · Factory tools used for belt service: · Front Variator locking tool 020442Y Transmission Torques: · Transmission M6 cover screws (8.11-9.59)lb ft (11-13)Nm · Clutch cover retainer screws (8.11-9.59)lb ft (11-13)Nm · Drive pulley (front) shaft nut (88.51-95.88)lb ft (120-130)Nm · Driven pulley (rear) M10x1.25 screw (54.58-59.00)lb ft (74-80)Nm · Driven pulley ring nut (36.88-44.25)lb ft (50-60)Nm Factory tools used for belt job: · Front Variator locking tool 020442Y · Rear driven Pulley locking tool: 020917Y Spark Plug & Valve Adjustment: · Spark Plug CR7EKB · Valve cover Gaskets: 5 required 830249 & 1 req 880662 · Valve shims to be calculated to achieve a valve clearance tolerance of +/- 0.05mm, Intake: 0.10 mm Exhaust: 0.15 mm. Valve shims available in thicknesses ranging from 2.40mm to 3.40mm, Part number range CM163201 to CM163221 Air Filters: · OEM Piaggio 880001 · Malossi: M1415662 · Belt Cover Air Filter: 880148