NEW 2026 Honda CR500R - How did we build it?

This video documents the process of converting a brand-new 2026 Honda CR450R into a CR500 using a bolt-in kit that requires no welding. Here are the key timestamps for the build: Order a bolt in kit from www.bvcoffroad.com (0:03-1:05) Project Introduction: Overview of the conversion project and the necessary bolt-in kit components. (1:56-5:20) Engine Installation: The process of fitting the CR500 engine into the CR450R frame, including swingarm alignment and cradle installation. (5:21-9:10) Securing the Engine: Detailed steps for installing and tightening engine mount bolts, cradles, and pivot hardware. (9:40-11:18) Headstay Installation: Attaching the billet head stays to secure the top of the motor. (11:31-14:33) Fuel System Conversion: Installing the block-off plate to transition from the EFI fuel pump to a gravity-fed carburetor system. (15:04-16:52) Intake and Radiator Upgrades: Overview of the custom 3D-designed intake system and the adaptation of CR250 radiators. (16:57-18:03) Carburetor and Electrical: Setup of the Nibby carburetor and integration of the CDI box and coil wiring. (18:47-19:30) Air Filter Maintenance: Demonstration of the dual-stage air filter and outerwear pre-filter effectiveness. (21:38-21:59) First Start and Conclusion: The successful first startup of the converted bike.