UAE Demo Lines Are Live: Automatic & Semi-Automatic Detergent Production | Yeser Chemicals
See our Sharjah, UAE demo facility in action—two production lines (automatic and semi-automatic) sharing water treatment and compressed air, with PLC recipe control, load-cell batching, pneumatic valves, and fast changeovers. This walkthrough shows how we go from formula entry to mixing, transfer, and packaging. WHAT YOU’LL SEE 1. Line overview: automatic line + semi-automatic line 2. Shared utilities: water treatment and air system 3. Semi-auto batching: water dosing by scale, then ingredient dosing via a 6-channel feeder 4. Accuracy target: dosing error typically ≤ 0.2% (after air is purged from lines) 5. Automatic line: per-ingredient dosing channels with pneumatic valves + PLC control 6. Recipe management: enter/save formulas (batch example 1,000 L) 7. Mixing hardware: stainless mixers, triple-jacket with steam generator, bottom high-shear homogenizer 8. Process flow: dose → mix → transfer to setting tanks → filling & labeling TIMESTAMPS 00:00 Demo lines overview (automatic + semi-automatic) 00:42 Shared water treatment & air; start semi-auto water dosing 01:46 Batch weighing on load cell; water added to target 03:00 Drum station and total weight display (demo uses water in drums) 04:10 LABSA dosing example (set weight, auto stop) 05:46 SLES dosing example; reading differences explained (air in line) 08:28 Accuracy note: typical ≤ 0.2% once air is bled 10:00 Water flush, top-up to final batch weight (e.g., 1,000 kg) 11:17 Semi-auto filling & labeling overview 11:56 Automatic line: PLC panel tour and per-ingredient channels 12:42 Mixers: triple-jacket with steam; bottom homogenizer 13:13 Recipe entry example (water/LABSA/SLES/CDEA/CAPB/A9/EDTA/caustic/perfume/salt) 15:11 Start automatic water dosing; auto stop at setpoint 16:40 LABSA/SLS dosing events; auto stop at setpoint 18:57 Agitation + high-shear homogenizer for fast mixing 20:12 Manual adds where applicable (EDTA, caustic, perfume, salt) 22:13 Auto transfer to setting tanks; selectable destinations 23:17 Safety interlock: transfer only after dosing/mixing complete 24:10 Invite for hands-on training and live demos WHO THIS IS FOR Brand owners and startups needing turnkey detergent manufacturing OEM/private-label producers seeking repeatable, accurate batching Plants upgrading to PLC-controlled dosing and faster changeovers BOOK A VISIT / REQUEST A LIVE DEMO Email: [email protected] Website: https://www.yeserchem.com #DetergentProduction #PLC #BatchingSystem #FillingMachine #ProcessAutomation #YeserChemicals #UAE #Sharjah #HomeCareManufacturing #PrivateLabel

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