DIY Hydrofoil Wing Build — Carbon Fiber & Wood Core with NACA foil profile

In this video, I walk through how I built a front wing from design to shaping to carbon fiber/epoxy lamination, using a simple wooden core and a vacuum bag setup. No CNC machine required! I built a simple copy router to follow a NACA foil shape. This same process could be used for any type of hydrofoil wind for windfoiling, winging, kiting, or surfing! Full walkthrough: design, shaping, carbon lamination, finishing No CNC machine needed—just creative woodworking and composite work Great for windsurf foiling, wing foiling, kiteboarding foils, and surf foilboards Materials & Keywords: DIY hydrofoil, wood core, carbon fiber lamination, vacuum bag, windfoiling, wing foiling, foil surfing, kite foil, hydrofoil wing build In the video: ChatGPT-assisted NACA foil design & full-scale drawing Homemade Dremel copy router shaping Carbon trailing edge and vacuum-bag lamination Cut-lap method, peel-ply, breather, hot coat, and wet sanding Spray-paint finish with smooth results Chapters: 00:00 – Intro 00:23 – Design & NACA Profile (ChatGPT integration) 01:30 – Shaping with DIY Copy Router 05:01 – Fuselage Mount Prep & Trailing Edge Build 05:53 – Carbon Lamination (cut-lap method) 08:31 – Vacuum-Bag 08:53 – Peel-Ply Removal & Sanding 13:02 – Hot Coat, Wet Sanding, Fill & Finish 16:23 – Final Surf-Ready Safety Check & Outro Other DIY foil build videos:    • I Built a New Hydrofoil at Home! Time to T...