Inside Vietnam’s Recliner Sofa Factory | Walmart Furniture Supplier | theShaper EP.007

Inside Vietnam’s large-scale recliner sofa manufacturing industry. In this episode, theShaper visits TaiYu Sofa Co., Ltd — a Vietnam furniture factory specializing in upholstered seating, recliners, functional sofas, and OEM furniture manufacturing for the North American market. This factory tour documents the complete sofa manufacturing workflow used for large-scale export production, including frame construction, upholstery sewing, foam assembly, final inspection, packaging, and container loading operations. Factory Profile: • 22,000 m² Manufacturing Facility • 300 Employees • 180–200 Containers Monthly Capacity Product Categories: • Recliner Sofas • Functional Sofas • Upholstered Chairs • Knit Fabric Sofas • Animal-Friendly Leather Sofas Manufacturing Processes Featured: • Lumber Preparation • Sofa Frame Construction • Fabric Cutting & Sewing • Foam Assembly • Upholstery Process • AQL Final Inspection • Packaging & Carton Preparation • Export Container Loading Certifications: • CA TB-117 Foam Compliance • CARB P2 Certified Panels • FSC Certified Materials Market Focus: • North America • OEM Furniture Manufacturing • Private Label Furniture Production • Contract Furniture Manufacturing Business Inquiry: [[email protected]](mailto:[email protected]) WhatsApp: +84 703 278 483 #VietnamFurniture #SofaFactory #ReclinerSofa #OEMFurniture #FurnitureManufacturing #WalmartSupplier #VietnamManufacturing #theshaper 0:00 Introduction: TaiYu Sofa Factory Overview 0:52 Wood Frame Milling, Milling Preparation & Assembly 1:28 Textile Knitting & Sewing Workshop 2:12 Certifications: Polyurethane Foam Compliance & Safety 2:39 Sofa Upholstery Processing & Cushion Stuffing 3:00 Final Inspection, Quality Control & Packaging Standards 4:06 Finished Goods Warehouse & Logistics Readiness 5:48 Smart Tech: TaiYu Anti-Pinch Electronic Safety Patent