CKIT - SAPO Saldanha Bay

Project Overview - South African Port Operations Saldanha Bay The Port of Saldanha is one of the largest natural deep water ports within South Africa, with an average draft of 17.5m over 5 berths. Development began in 1969 and began operations in 1976. Saldanha is the largest iron ore export facility in South Africa also handling granite, steel and pallets. Iron ore is brought in via the Sishen-Saldanha railway line (861km) In order to facilitate the bulk handling, storage and loading of vessels, a conveyor system was developed. The project has allowed for many innovative solutions to increasing availability of equipment and decreasing wear and environmental impact. Combinations of moving heads and diverter chutes allow for material to be easily directed to a conveyor feeding the ship-loader. Intelligent Chute design reduces blockages and allows for varying capacities. This also keeps flow properties optimum in order to minimise friction wear. Combinations of trippers and stackers/reclaimers are used to manage the stockpile area. Combined ship loaders are used to fill vessels, this increases the turn around time for vessels. Due to the environmentally sensitive nature of the area, Saldanha Port has kept with strict environmental regulations. SAPO has obtained the ISO 14001 Certificate for Environmental Management Systems as proof of this. By implementing strict pollution control procedures, the neighbouring oyster farm has managed to flourish. In terms of the conveyor system the following has equipment used to reduce dust. Tippler stations are housed and fitted with dust extraction units Improved chute design to reduce aeration of bulk material Belt cleaning at the head and tail end reduce spillage Sprinklers for stockpiles are used for dust suppression Covering of conveyors reduces wind carrying material into surrounding areas. The Port was designed with expansion in mind, this has allowed for the expansion from 23.5 million Tons/annum to 60 million Tons/annum. Further expansion is currently being planned and environmental assessments being carried out.