Building the MicroJig 360 Sled: A Step-by-Step Visual Guide

In this video, we build a high-precision table saw sled using the MicroJig ZeroPlay 360 Sled Kit. Rather than just following the manual, we created this video to show you exactly how we interpreted the instructions. We’ve highlighted the specific areas we found most important—including a few spots where we went the "long way" before finding a better solution! Key Insights from the Build: We learned a big lesson with the Matchfit Grid Router Guide. We actually started the layout by hand with a ruler, only to realize that the guide’s self-indexing system does all the work for you! It spaces the tracks exactly 4 inches apart, saving you the time and potential errors of manual layout. To make our sled truly versatile, we also added Matchfit Pop Stops. These are fantastic because they provide a physical stop for our workpieces but are low-profile enough to stay out of the way when we don't need them. We hope our interpretation of the instructions and the "oops" moments we shared help you as you go to build your own 360 sled! Real builds. Real mistakes. –––––––––––––––––––– 🛠 Tools & Materials We Used (As an Amazon Associate, we earn from qualifying purchases.) BESSEY | GSCC2.506 | 6" | 600 lb https://amzn.to/3ZEfWw9 ROCKLER | Dust Right Clamping Hose Holder https://amzn.to/3MH3KYF PENTEL | PG1019EBP | 0.9 mm | GraphGear 1000 Drafting Pencil https://amzn.to/40gjgOg WOODPECKERS | Paolini Pocket Rule | 6" | Stainless Steel Layout Rule https://amzn.to/4abZidp MICROJIG | GR-100+ | 3D Push Block w/ SafeRip https://amzn.to/3MJZPKF MICROJIG | GRR-RIP-BLOCK | Smart Push Block https://amzn.to/46bGoB5 JESSEM | Clear-Cut STS | Stock Guides https://amzn.to/4cj3WYH MICROJIG | Dovetail Clamp Pro | 1/2” | + Router Bit Bundle https://amzn.to/4tMDVY2 MICROJIG | 1/2” | Matchfit Dovetail Bit (1/4” Shank) https://amzn.to/3Ok24os MICROJIG | ZeroPlay | 2-Step Plunge Bit https://amzn.to/4l0wh8t MICROJIG | 1/4” | Matchfit Relief Bit (1/2” Shank) https://amzn.to/4rQF2E4 MICROJIG | 2-in-1 | Dovetail Track & Clamp https://amzn.to/4bVVu1d MICROJIG | 2-Pack | Dovetail Track Clamps https://amzn.to/40hxjmE FESTOOL | 5-Pack | CT MINI/MIDI HEPA Bags https://amzn.to/4qDyxnf FESTOOL | Bluetooth Remote (CT Extractor) https://amzn.to/3OiVw9G FESTOOL | CT MIDI I | — | HEPA Dust Extractor https://amzn.to/4tBljdb MICROJIG | SG-133 | — | Matchfit Setup Gauge https://amzn.to/4cy7SEH ROCKLER | — | — | Portable Drill Guide https://amzn.to/46fcqMu MICROJIG | Hardware 2.0 | — | Dovetail Variety Pack https://amzn.to/4aEwTfa MICROJIG | Pop Stop | 6-Pack | Low-Profile Stops https://amzn.to/46Y9cx5 MICROJIG | ZeroPlay 360 | — | Sled Kit w/ Handle https://amzn.to/4rrAtjV MICROJIG | Grid Guide | — | Matchfit Router Guide https://amzn.to/3MMryKI NEIKO | 02638A | 5” | Automatic Center Punch https://amzn.to/46aK8CN PICA | 3030 | — | Pica-Dry Automatic Pencil https://amzn.to/4tMBrJa JESSEM | Claymore | 24” | Layout Square https://amzn.to/3ZDTJym FESTOOL | 578192 | 6” | Granat Abrasive Set https://amzn.to/3OehyKN POWERTEC | 71014 | 24” x 48” | Non-Slip Workshop Mat https://amzn.to/3ZI1VO1 IRWIN | 1966893 | 14-Pc | Marples Forstner Bit Set https://amzn.to/40897mL –––––––––––––––––––– ℹ️ Disclaimer: This video is not sponsored. Some Links are affiliate links which means if you buy something I may make a small commission at no additional cost to you. As an Amazon Associate, I earn from qualifying purchases. –––––––––––––––––––– 🌐 Visit our website: https://www.sawdustandsideeyes.com We’re beginners building our shop one project at a time. Thanks for watching.